Vc = x D x N
1000where
Vc = Cutting speed ( m/min)
D = Diameter of work (mm)
N = No. of revolutions(rpm)
ll Feed (f)
f = l
N
where f = feed(mm/rev)
l
= length of tool travel(mm/min)
N =
No. of revolutions(rpm)
lll Cutting time ( T )
T =
L
l
where T = Time (min)
L = Length of workpiece (mm)
l = Length of tool travel (mm/min)
lV Power ( P )
p = Vc x f x d x ps
6
x 103 x 
where P = Power (KW)* *HP = 0.75KW
Vc = Cutting
speed (m/min)
f = Feed
(mm/rev.)
d = Depth of cut
(mm)
Ps = Specific
cutting force (kg/mm2)
= Efficiency of
the machine
normally around 0.7 to 0.85 |
|
F = Ps x d
x f where F = Cutting force ( kgf )
Ps = Specific
cutting force ( kg/mm2 )*
d =
Depth of cut (mm )
f =
Feed ( mm/rev.)
* 250-400 Kg/mm2 for steel
150-300 Kg/mm2 for cast iron
V1 Deflection of the tool ( )
= 4 x F x L3
= 64 x F x L3
E x b x h3
3 x x E x D4
for square shank
for round shank
where = Deflection (mm)
F =
Cutting force (kgf)
L =
Overhang length of tool (mm)
E =
Modulus of elasticity of shank
material 21,000 Kgf/mm2 for
steel and 56,000 to 62,000
Kgf/mm2 for carbide
b =
Width of shank (mm)
h =
Height of shank (mm)
D =
Diameter of shank (mm) |